LiSEC SmartFlow

LiSEC SmartFlow enables production systems, material flows and layout variants to be analysed virtually before implementation. Based on real product data and proven simulation models, bottlenecks can be identified, scenarios compared and investment decisions validated. This creates a data-based foundation for optimal plant planning.

How is LiSEC SmartFlow structured?

LiSEC SmartFlow is based on standardised machine libraries and digital models of LiSEC systems. Starting from a layout, machines, material flows, process times, control logic and operating strategies are combined into an executable production model. The models are created using Siemens Plant Simulation and visualised in 3D.

How does LiSEC SmartFlow work?

The machine, line or complete plant is represented in the simulation program, taking the following into account:

• Machine and plant configuration in accordance with the layout and process description
• Type and structure of the products to be manufactured
• Sequence and timing of the processing steps
• Cycle times of the individual machines
• Machine availability
• Planned downtime
• Personnel skills and availability

The model input can be either the raw material for the customer’s product mix or existing materials from a library.

The result of the simulation is the output of the products to be manufactured in an accurate chronological sequence. Statements can be made regarding throughput, bottlenecks, utilisation and other KPIs. The production process is shown as an animation.

The developed simulation model can also be used to represent and evaluate different what-if scenarios.

The results are prepared in the form of videos, tables, KPI reports and management presentations. This makes complex interrelationships visible and enables robust evaluation of future production concepts.

Who is LiSEC SmartFlow suitable for?

LiSEC SmartFlow is designed for companies that want to evaluate future production scenarios on a sound basis and make investment decisions based on data rather than assumptions.

LiSEC SmartFlow is particularly suitable for:

• Greenfield and new-build projects
• Expansion and modernisation projects
• Investment decisions
• Layout and plant comparisons
• Development of material flow and sorting concepts
• Concept validation
• Capacity and product mix analyses
• Bottleneck analyses

What are the benefits of the system?

LiSEC SmartFlow provides transparency regarding the future behaviour of a production system. Decisions are not based on assumptions or experience, but on objective simulation data. Risks are reduced, investments are validated and optimisation potential is identified at an early stage. At the same time, SmartFlow enables different future scenarios to be evaluated without intervening in real production processes.

Which functions are included as standard?

• Digital representation of machines, lines or complete plants
• One customer-specific product mix simulation
• One scenario analysis and variant comparison
• KPI evaluations
• One bottleneck analysis
• One material flow analysis
• Simulation as a video
• Results presentation and recommended actions
• Documentation of assumptions and boundary conditions

Which functions can be added optionally?

• Additional scenarios and variant comparisons
• Expansion of existing SmartFlow models
• Additional machines and production sections
• Extended product mix analyses
• 3D Basic Rendering
• 3D Animated Rendering
• Executive Workshops
• ROI analyses
• Management presentations and decision documents