Proven quality and flexible construction set for the most diverse requirements. This insulating glass line is specially designed for the production of coated insulating glass units with a wide range of fixed spacers (aluminium, steel, stainless steel, plastic, hybrid).
How is the insulating glass line structured?
Washing machine with 6 brushes
Frame setting and inspection station
Assembly presses and gas filling presses
How does the insulating glass line for fixed spacers work?
The glass sheets are thoroughly cleaned and then dried in the washing machine. At the following frame mounting station, the glasses are inspected and the spacer frame is set manually on the glass. The gas filling press takes care of the assembly, the gas filling process and the pressing of the insulating glass units. At the end of the line, sealing ensures the necessary stability and, above all, perfect corners.
For whom is the insulating glass line suitable?
The basic version of this insulating glass line also enables small and medium-sized companies to enter the world of insulating glass. Thanks to numerous options and configuration possibilities, the line can be continuously expanded and adapted to new needs.
In the high-end design, there are hardly any limits to the production variety, starting with the largest glass thicknesses and unit widths as well as the highest running metre weights.
What advantages does the machine offer?
The washing machine with up to 8 brushes and two hot water zones ensures perfect washing results. Damage and scratches in the glass can be detected in the shortest possible time thanks to the optimum lighting at the inspection station. For large formats, it is recommended to use the mounting aid, which positions the frame at the upper edge. The assembly and gas filling press not only reduces gas losses but also the cycle times.
What functions are included as standard?
Production of double and triple insulating glass units with gas filling
Automatic sealing of the edge seal
Glass thicknesses of 2-15mm
Frame widths of 6-24mm
Unit thicknesses of up to 60mm
What functions can be optionally added?
Edge deletion (AKL-A or AKL-S)
Seaming (KSR or KSD)
Washing machine with 8 brushes (VHW-F)
Frame setting & inspection zone with assembly aid
Sheet turner in front of assembly press
Cycle time optimised assembly for double presses
Element turner/rotating station upstream of sealing machine
Automatic application of distancing cork pads (APKV)
Second and third metering for several sealing materials (PU/PS/SI)
Recipe settings on the gas filling press as well as on the sealing machine allow all common materials such as aluminium, steel, stainless steel, plastic and hybrid to be produced with a continuous quality.
The servo-controlled metering enables the material to be placed precisely in the intended quantity. This prevents soiling as far as possible and the system retains its shine even after years of use. The perfect finish of the edge seal ensures a long service life of the insulating glass and also saves material and money.
By coupling several system modules in series, there are hardly any limits to the size of insulating glass that can be processed. Both the frame mounting station and the gas filling press and sealing machine can be individually extended.