Systems & Lines
PlusLam
The one storey LiSEC Lamination Line with 3, 6, 9 or 12 foil-rolls magazines for production halls with a minimum height of 4900 mm
The LiSEC PlusLam is the intelligent and customised laminating system for PVB and SGP foils. The system has a single-level design with three, nine or twelve foil roll magazines and is available in a straight or U-shaped format. Compared to the LiSEC MaxLam, this solution requires less space and the required height is 4,700 mm*.
The maximum production sizes (length x width) are:
- 12,000 x 3300 mm
- 9000 x 3300 mm
- 6000 x 3300 mm
- 6000 x 2800 mm
- 5000 x 2600 mm
- 4000 x 2000 mm
*Internal cleanroom height (+ 100 mm cleanroom ceiling height + >100 mm distance to the hall roof)
This line is available in the following equipment variants:
COMPACT - the most cost-effective type of pre-lamination for a small volume of laminated glass.
COMFORT - a convenient and ergonomic, semi-automatic high-speed laminating system for customers with a wide variety of products and a large number of shapes. The line is designed for medium to high production volumes.
PREMIUM - an almost fully automatic, ergonomic and rapid laminating system designed especially for large production volumes of rectangular laminating glass.
Customised adaptations are possible.
All lines can be equipped with the pre-nip machine, with three different types to choose from:
- PNM-A (Double-Nip): for unit thicknesses up to 100 mm
- PNM-B (Double-Nip): for unit thicknesses up to 80 mm, up to 100 mm on request
- PNM-B (Single-Nip): can produce laminated safety glass up to 60 mm, greater glass thicknesses on request
The different variants incorporate spindle press technology, which ensures precise and parallel pressing. Three heating systems are also included: Convection, radiation and a combination of both. The specially developed IR heaters enable rapid heating and switching on and off based on demand. The Eco-Heater function divides the heating zones into two segments to reduce energy consumption. The automatic speed adjustment also helps to save energy.
The servo spindle presses, the combination of the three heating methods, the automatic glass positioning, the automatic glass transfer and the electrical unwinding and rewinding of the foil are included as standard from the COMPACT equipment variant upwards. If desired, further options such as automatic cutting of the foil to the required length, automatic foil placement and removal of excess foil can be individually selected.
How is the LiSEC PlusLam structured?
The PlusLam for the production of laminated glass consists of three areas:
- a loading and washing area
- an assembly area
- a pre-lamination oven with downstream unloading area
Who is the PlusLam system suitable for?
The LiSEC PlusLam is suitable for all laminated glass manufacturers who can manage with a magazine of up to 12 foil rolls and are restricted in terms of room height. By choosing the right equipment variant, we can cater to your individual needs. The LiSEC line is characterised by a solid and durable design on which high-quality laminated safety glass can be produced. The servo spindle press, the ultra-modern heating method and the combination of convection and radiation make even complex structures a success. This ensures high productivity, high delivery reliability and satisfied customers. Thanks to this standard equipment, it is possible to manufacture everything from simple double laminated LSG glass lites sheets to multi-laminates, such as walk-on, drive-on, bullet-proof glass and even glass fins as a static unit. Thermal insulation coatings and highly reflective solar control coatings can also be processed with it.
What advantages does the new LiSEC laminating system offer glass production?
- Up to 10% increase in automation
- Up to 55% enhanced energy efficiency
- Higher productivity of up to 50 units per hour
- The right pressing force every time
- Almost zero offset on the reference side
- Ergonomic work
Which functions are standard?
- Three different equipment lines: COMPACT, COMFORT, PREMIUM
- Precise positioning table and lift-over unit for highest accuracy
- Six foil rolls directly above the line
- Pre-laminator with convection and radiant heater and a combination of both
- Servo spindle press for highest precision, also with shapes
- Automatic recipe adjustment in the pre-laminator
What functions can be optionally added?
- Three, nine or twelve foil rolls directly above the line
- Paternoster for the storage of foil rolls that are not needed so frequently
- High quality, low-e horizontal washing machine with six brushes
- Automatic loading
- Eco radiant heater in the pre-laminator (included in premium)
- Pre-laminator design with double press (included in comfort and premium)
- Automated data transfer to higher-level planning systems
- Delivery of the climatic chamber
- Delivery of the autoclave
- Cost-effective, single-level laminated glass line for low room heights or requirements where three, nine or twelve foil magazines are sufficient
- Simple operation
- Smart and precise press technology
- Flexible production from special shapes and architectural glass
- Lamination line in straight and u-form available
- Processing of PVB and SGP
- Three, nine or twelve roll foil magazines above the line (six rolls are standard)
- Paternoster foil storage rack for 6 additional rolls beside the line
- Eco-heaters for saving energy up to 55 %
- Connection to ERP software
- Automatic glass loading of the lamination line
- available in 3 variants: Compact, Comfort, Premium
The Highlights
Up to 50 laminates per hour
An intelligent line design enables the efficient production of standard formats even on large systems.
Low running costs
Only one operator in the assembly process with minimal energy input for climate control and the thermal treatment in the pre-laminator.
Simplest operation thanks to high automation
Automatic assembly and automatic recipe adjustment in the pre-laminator reduce the influence of the operator on the quality of the laminates.
